Overview of oil storage tank cleaning
After being used for a period of time, impurities and sediment in the oil will deposit on the bottom and walls of the storage tank. This not only reduces the effective capacity of the tank but also corrodes it, leading to crude oil leakage and causing environmental pollution and economic losses. Therefore, it is necessary to regularly clean, inspect, and maintain the storage tank. The traditional cleaning method involves manual tank cleaning, which is unsafe, labor-intensive, and has a low recovery rate of crude oil. According to statistics, manual cleaning of a 100,000 cubic meter oil tank results in a loss of around 800,000 cubic meters of crude oil due to recovery. Zhengzhou Guangyuan's storage tank cleaning process utilizes the working principle of high-pressure water jetting to remove condensate from the walls and bottom of the storage tank and separate sediment from oil under certain pressure and flow rate through a specially designed cleaning mechanism. The entire process does not require manual entry into the tank, is simple to operate, safe, and environmentally friendly.
1. Low energy consumption and high efficiency
Equipment host parameters
Pressure: 50Bar, Flow rate: 170L/Min, Power: 11KW
The main equipment is equipped with an 11KW motor, with a total power consumption of 20KW. The equipment is equipped with a tank washer that features a 360° spherical impact coverage, with an effective cleaning range of 10 meters. One cleaning cycle takes approximately 10 minutes. The water volume is 170L/Min, which amounts to 10 tons of water per hour. The water is filtered, precipitated, and recycled for use.
II. Innovation and Practicality
The equipment utilizes high-pressure water jets generated by a high-pressure pump to automatically clean tanks through a 360° tank cleaner via a high-pressure pipeline system, eliminating the need for manual tank entry.
2. The cleaning time for one cycle of a single tank of equipment is approximately ten minutes, and the entire cleaning process for a single tank can be completed within 60 minutes.
3. The selection of equipment pressure and flow rate has undergone research and precise calculation, ensuring no damage to the oil storage tank.
4. The cleaning effect is excellent. The tank cleaning device of the cleaning equipment adopts an imported three-dimensional cleaning system, which utilizes water flow to provide 360° full-coverage cleaning within the tank. The tank cleaning device is resistant to acids and alkalis, and its internal sealing materials are all precision-imported components, ensuring a long service life and easy maintenance. It only requires regular replacement of wear parts.
5. The equipment is equipped with an oil-water separator that automatically performs oil-water separation, ensuring that almost all the oil in the oil residue at the bottom of the tank can be recovered.
III. Cost-effective
1. Small equipment investment and low maintenance costs.
2. The equipment consumes less power during cleaning.
3. The entire equipment system comprises high-pressure pump sets, tank washers, suction pumps, sewage tanks, oil-water separators, etc., which can be fixed on box trucks for easy transfer and operation.
4. The high-pressure pump has a long service life and comes with wear parts.
5. The equipment is equipped with an explosion-proof motor and explosion-proof electronic control, meeting the requirements of the cleaning environment. During operation, connect the water source and power supply, and it is ready for use.
IV. Energy conservation and environmental protection
1. The equipment has high cleaning efficiency, low power consumption, and low electricity consumption, which can be met by the power supply conditions of most gas stations.
2. The equipment is equipped with a filtration and sedimentation system, ensuring pollution-free emissions and greater environmental friendliness.
5. Safe and easy to operate
1. No manual tank entry is required. Simply place the cleaning device into the tank opening, and the cleaning device can move left, right, up, and down for full-coverage cleaning.
2. Explosion-proof motors and explosion-proof electronic controls ensure greater safety.
3. Remote operation can prevent harmful gases from endangering the personal safety of operators.
